MECHATRONIC CONTROL ALGORITHM FOR AN AUTOMOTIVE COOLING SYSTEM FAN

Authors

  • A.I. Yangibayev Tashkent State Technical University named after Islam Karimov Author
  • F.SH. Umerov Turin Polytechnic University in Tashkent Author

DOI:

https://doi.org/10.51699/sew9xh28

Keywords:

cooling system, fan, mechatronic control, ON/OFF algorithm, adaptive control, thermal stability, energy efficiency, passenger car, voltage regulation

Abstract

This paper investigates a mechatronic control algorithm aimed at improving the operational efficiency and optimizing the energy consumption of a passenger car cooling system fan. The negative impacts of the conventional ON/OFF (switching) method on system stability, electrical grid current surges, and the mechanical durability of motors are analyzed. To simultaneously ensure the operational economy and thermal stability of the system, an adaptive mechatronic control algorithm is considered, which modifies control parameters in accordance with the current operating modes of the engine. In the proposed mechatronic system, the fan voltage and rotation speed are controlled in a stepped and smooth manner according to temperature variations. The advantages of the proposed algorithm are evaluated for high ambient temperatures and heavy urban traffic conditions. The results indicate that mechatronic control allows for reducing mechanical loads on fan motors, saving electrical energy, and maintaining the engine temperature stably within the optimal operational range.

 

References

[1] J. Cho and Y. Kim, "Advanced Thermal Management Systems for Automotive Internal Combustion Engines: A Review," International Journal of Automotive Technology, vol. 19, no. 4, pp. 621–633, 2018.

[2] M. H. Salah, T. H. Mitchell, J. R. Wagner and D. M. Dawson, "Nonlinear Control of an Advanced Automotive Thermal Management System," IEEE Transactions on Control Systems Technology, vol. 27, no. 1, pp. 214–225, 2019.

[3] Y. Wang and Q. Gao, "Control Strategies for Automotive Electric Cooling Fans: Current Trends and Future Perspectives," SAE International Journal of Materials and Manufacturing, vol. 13, no. 2, pp. 145–158, 2020.

[4] J. R. Wagner, V. Srinivasan and D. M. Dawson, "Evaluation of Advanced Engine Cooling Systems with Electric Components and Mechatronic Control," Journal of Dynamic Systems, Measurement, and Control, vol. 143, no. 5, Art. no. 051004, 2021.

[5] S. Park and D. Jung, "Optimization of Automotive Electric Cooling Fan Operation under Urban Driving Conditions," Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering, vol. 231, no. 9, pp. 1205–1216, 2017.

[6] A. Khaligh and M. D'Antonio, "Electrical System Constraints and Inrush Current Management in Vehicle Electrification," IEEE Transactions on Vehicular Technology, vol. 68, no. 3, pp. 2110–2122, 2019.

[7] X. Zhou and H. Mo, "Vibration and Noise Reduction Analysis of Brushless DC Motors for Automotive Cooling Fans," Journal of Sound and Vibration, vol. 492, Art. no. 115789, 2021.

[8] H. Li and J. Zhang, "Mechatronic Control Architecture for Smart Automotive Thermal Management," Mechanical Systems and Signal Processing, vol. 165, Art. no. 108341, 2022.

[9] C. M. Silva and J. M. Goncalves, "Pulse Width Modulation (PWM) Control Performance in Automotive Electric Pumps and Fans," Energy Conversion and Management, vol. 208, Art. no. 112590, 2020.

[10] D. Taraza and N. A. Henein, "Energy Efficiency Optimization of Automotive Parasitic Loads through Variable Speed Drives," SAE Technical Paper, no. 2018-01-1304, 2018.

[11] J. Na and G. Herrmann, "Adaptive Control of Time-Delay Thermal Systems with Application to Engine Cooling," Automatica, vol. 125, Art. no. 109432, 2021.

[12] A. S. Al-Araji and A. H. Al-Bayati, "Smart Control of Automotive Radiator Cooling Fan Using Predictive Algorithms," International Journal of Thermal Sciences, vol. 172, Art. no. 107312, 2022.

[13] F. Castillo, E. Witrant, L. Dugard and P. Schorsch, "Internal Combustion Engine Thermal Management Using Dynamic Modeling and Flexible Control," Control Engineering Practice, vol. 84, pp. 112–125, 2019.

[14] S. M. Qodirov and B. I. Bazarov, Avtotransport vositalarining ekspluatatsion xususiyatlari va issiqlik muvozanati tahlili. Toshkent, O'zbekiston: Fan va texnologiya, 2015, pp. 180–195.

[15] F. Sh. Umerov and J. Sh. Inoyatxodjayev, "Istiqbolli mexatron tizimlarning avtomobillar samaradorligiga ta'sirini baholash," Transport muammolari va ularning yechimlari, vol. 3, no. 2, pp. 45–52, 2023.

[16] E. Titov, J. Lustbader, D. Leighton and T. Kiss, "MATLAB/Simulink Framework for Modeling Complex Coolant Flow Configurations of Advanced Automotive Thermal Management Systems," in SAE 2016 World Congress & Exhibition, Detroit, MI, USA, Apr. 2016, pp. 1–10.

[17] S. S. Butt, R. Prabel, J. Zhang and H. Aschemann, "Adaptive Sliding-Mode Control of an Innovative Engine Cooling System," IFAC-PapersOnLine, vol. 49, no. 18, pp. 98–103, 2016.

[18] Y. F. Lazarev, Nachala programmirovaniya v srede Matlab. Kiev, Ukraine: NTUU "KPI", 2003.

Downloads

Published

2026-06-02

How to Cite

Yangibayev, A. ., & Umerov, F. . (2026). MECHATRONIC CONTROL ALGORITHM FOR AN AUTOMOTIVE COOLING SYSTEM FAN. Innovative: International Multidisciplinary Journal of Applied Technology (2995-486X), 4(6), 25-31. https://doi.org/10.51699/sew9xh28

Similar Articles

11-20 of 294

You may also start an advanced similarity search for this article.